Skip to Content

Eco Series: Battery Cell Production System MCE A

Eco Series: Battery Cell Production System MCE A

MCE-A

Performance indicators

  • Charge/ discharge specs:up to 5V/500A
  • Output/ measurement accuracy:0.1% F.S.
  • Discharge energy recycling efficiency:60%
  • Data recording time:100ms

High Efficiency Discharge Energy Recycling

The MCE A recycles discharged energy, and supplies it to other electric energy consumption systems in the factory, such as lighting and HVAC systems. It significantly cuts EV battery production cost, reduces carbon dioxide emissions, and improves thermal comfort in factory buildings.

Size Reduction

Due to the application of high efficiency energy recycling technology, demands of the heat sink in the MCE A are significantly reduced. The volume of the equipment can also be reduced up to 50% accordingly, which helps optimize space utilization in the factory.

Integration of Automated Production Lines

In response to EV batteries development trend of continuously increasing capacity and volume, the MCE A is capable of being integrated into automated production lines. Without having to manually move and place heavy batteries, the workload of factory laborers will be eased. Moreover, the quality of batteries will be more consistent, and not affected by individual differences.

null
Size Reduction
null
Discharged energy recycling
null
Automated Production Lines
null
Charge and discharge rapid switch
null
BMS data collector
null
Drive simulation
ModelMCE A Series
AC PowerCustomized According To Client Needs
Loading Range
Charge
Discharge
 
0~60V*
2~60V*
Constant Voltage
Maximum
Resolution
Accuracy
 
Depend on Spec*
16 bit
±0.05% F.S.
Constant Current
Maximum
Resolution
Accuracy
 
Depend on Spec*
16 bit
±0.05% F.S.
Constant Power
Maximum
Resolution
Accuracy
 
Depend on Spec
16 bit
±0.1% F.S.
Efficiency1s (Option:100ms)
Operation ModeEthernet
Data Recording Time23°C±2°C; 20~90 HR
Communication InterfaceDCIR Measurement、ACIR Measurement、BMS & Gas Gauge Data Collection、Data Analyzer、Chamber Integration、Automated/semi-automated activation
AmbientBMS & Gas Gauge Data Collector、Auxiliary Voltage、Auxiliary Temperature、Chamber、Customized Fixture、Auto-Calibrator、Barcode Scanner、Alarm Buzzer

*Accept customized request

ModelVoltage(V)Current (A)
MCE A 5V/20A520
MCE A 5V/30A530
MCE A 5V/60A560
MCE A 5V/100A5100
MCE A 5V/200A5200
MCE A 5V/400A5400
MCE A 60V/50A6050
MCE A 60V/80A6080
MCE A 60V/120A60120
MCE A 60V/160A60160
MCE A 60V/240A60240
MCE A 60V/320A60320

DCIR Measurement

High-power battery module DC internal resistance

ACIR Measurement

High-power battery module AC internal resistance

BMS/ Gas Gauge Data Collector GDA 300 Series

GDA 300 records the static/ dynamic parameters of the BMS in energy/ power batteries. It supports SMBus, I2C, HDQ, Modbus, CANbus and other communication protocols that are commonly used in energy and power batteries, and it is scalable. With GDA 300, users are allowed to define customized parameters as step cutoff condition while running battery test. Additional parameters can also be defined by researchers to collect and analyze advanced data.

Chamber Integration

The synchronous control of chambers can be achieved during the testing processes.
Temperature and humidity levels can be adjusted to simulate different environments for measuring the battery’s performance.

Automated/semi-automated activation

Advanced Data Analysis

With advanced data analysis feature, a variety of test data presentations could be adjusted according to the needs of researchers, such as text and graphical reports, self-defined X and Y-axis parameters on graphs and graphs zoom-in / zoom-out. It also helps researchers to easily analyze the data from cycle test. Data from each cycle can be superimposed and drew on a single chart to produce a lifecycle test report. Evaluating test results and finding variation are easy! Moreover, test data can be exported in csv format and manipulated in the third-party software that researchers are familiar with, improving the data usability.

BMS/ Gas Gauge Data Collector GDA 300 Series

GDA 300 records the static/ dynamic parameters of the BMS in energy/ power batteries. It supports SMBus, I2C, HDQ, Modbus, CANbus and other communication protocols that are commonly used in energy and power batteries, and it is scalable. With GDA 300, users are allowed to define customized parameters as step cutoff condition while running battery test. Additional parameters can also be defined by researchers to collect and analyze advanced data.

ModeliBox - GGDA-300
CH/ per Unit8CH4CH
CH/ per System256CH128CH
Mechanism DesignRack/ PortableRack/ Portable
Communication Protocols (Battery)SMBus/ I2C / HDQ SMBus/ I2C / HDQ
Communication Protocols (PC)Ethernet/ WifiRS-485
Communication Speed2Sec / 8CH*5Sec / 16CH
Number of parameters4747
Temperature Classification0~60°C0~60°C
SmartCHargeYesYes
SBS WriteYesYes
Gauge ConditionYesYes

Auxiliary Voltage/ Auxiliary Temperature

Auxiliary voltage and auxiliary temperature are for collecting the voltage and temperature data of a single cell in the battery pack. Collected data can be used as step cutoff conditions while running the battery test, improving the flexibility of the production line and laboratory.

ModelAuxiliary Voltage ES-100B
Channels24
Measurement Range±64V,±32V,±8V
Measurement Resolution16 bit
Accuracy0.02% F.S.
Data Recording Time100ms (24CH)
ModelAuxiliary Temperature ET-100B
Channels24
Measurement Range*-50°C~125°C
Measurement Resolution0.1°C
Accuracy±1°C (-40°C~90°C)
Temperature SensorThermistor
Supported Type103JT
Data Recording Time100ms (24CH)
ModelAuxiliary Temperature ET-100C
Channels16CH8CH8CH16CH
Scanning Speed4CH/s (16CH/4s)4CH/s (16CH/4s)4CH/s (16CH/4s)4CH/s (16CH/4s)
Accuracy±1°C±1°C±1°C±1°C
Resolution0.1°C0.1°C0.1°C0.1°C
Temperature SensorThermocoupleRTDThermistorDiode
Supported TypeType J, K, E, N,

R, S, T, B

PT-10, PT-50, PT-100, PT-200,

PT-500, PT-1000, NI-120

44004 2.252kΩ, 44005 3kΩ,

44007 5kΩ, 44006 10kΩ,

44008 30kΩ
3904
Measurement Range*-265~800°C-200~800°C-40~150°C-60~130°C

*Depend on chosen thermal sensors

Chamber

We collaborate with several 3-rd party chamber manufacturers such as Espec, Terchy, Giant Force, and TATO, and integrate their products into our system. Thus, users are capable of controlling chamber directly with iBest software.

Universal/ Customized Fixture

According to customer requests, CTE provides a variety of universal fixtures and customized fixtures.The universal fixture is specially designed for cylindrical and prismatic batteries. It is suitable for a wide range of battery specifications, and can be adjusted by customers to work with the batteries to be tested. The non-base plate design allows the battery to be lifted, reducing the thermal impact on battery test. Moreover, the removable battery compartment also makes changing battery convenient and flexible. For customized fixtures, please contact Chen Tech Electric.

Universal Fixture ApplicationCylindrical and Prismatic Batteries
Suitable Battery Size (mm)18~100W*52D*55H
Number of Battery Holders4~24
Loadable CurrentUnder 40A
Materials
Outer Frames
Battery Box
 
Stainless Steel
Bakelite
Size (mm)
Main Body
Battery Box
 
340W*423D*586H
319W*85D*239H

Auto Calibrator ACP2 Series

ACP is especially designed to improve the efficiency and precision of calibration for CTE test equipment. It is applicable for CTE equipment with maximum voltage under 20V and maximum current lower than 100A. Its flexible and scalable design can be expanded to include up to 8 meters, thus ACP is capable of calibrating 8 testing channels simultaneously, which greatly reduces labor cost and time. Also, removable shunts and meters are built-in, making it easy to calibrate and maintain.

ModelACP2 L SeriesACP2 N SeriesACP2 M SeriesACP2 B Series
AC PowerAC110/220VAC110/220VAC110/220VAC110/220V
Applicable Spec20V/1A and less20V/3A~20A and less20V/20A~50A and less20V/50A~100A and less
Applicable
 
MCF Lite Series
MCL2 Mini Series
BT 2000 Series
MCP Plus Series
 
MCB Series
MCL2 Series
MCL2 Mini Series
ABT 1000 Series
GBT 1000 Series
BT 2000 Series
MCP Plus Series
 
MCB Series
MCL2 Series
ABT 1000 Series
BT 2000 Series
MCP Plus Series
 
MCB Series
MCL2 Series
ABT 1000 Series
BT 2000 Series
MCP Plus Series

Barcode Scanner

Alarm Buzzer