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New Generation Advanced Battery Test Equipment MCL2

MCL2 Series : New Generation Advanced Battery Test Equipment

MCB/MCL2

Intro:

MCL2 is applicable to all kinds of lithium battery research and testing. It helps researchers to accurately learn the battery characteristics and speed up the battery verification. It has high accuracy and powerful analytical capabilities for data post-production.

  • The customized specifications can reach up to 800V/800A
  • 0.02% high accuracy; 1ms rapid data recording
  • A highly scalable test software that can integrate BMS data collector, chamber and other external modules
  • A variety of built-in DCIR, pulse charge/discharge and other international testing standards
  • Provide a variety of value-added modules to meet customer requirements
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Charge and discharge rapid switch:<5ms
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Drive simulation:FUDS, DST, Customized
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High-precision:±0.02% F.S.
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Rapid data recording:1ms
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BMS data collector:SMBus, I2C, HDQ, CANBus, ModBus
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Discharge to 0V
ModelMCL2 Series
AC Power220VAC, 50/60 Hz, 1Φ
Loading Range
Charge
Discharge
 
0~800V*
2~800V* (Option: Discharge to 0V)
Constant Voltage
Maximum
Resolusion
Accuracy
 
5, 20, 60, 100, 200, 400, 500, 600, 800V*
16 bit
± 0.02% F.S.
Constant Current
Maximum
 
Resolusion
Accuracy
 
±3, ±5, ±10, ±20, ±30, ±50, ±60, ±100,
±200, ±300, ±400, ±500, ±600, ±800A*
16 bit
± 0.02% F.S.
Constant Power
Maximum
Resolusion
Accuracy
 
Depend on Spec
16 bit
± 0.04% F.S.
Temperature
Range
Resolusion
Accuracy
 
-50~150°C
0.1°C
±1°C (-40~90°C)
Data Recording Time100ms (Option: 10ms, 1ms)
Communication InterfaceCANBus (USB to PC)
Ambient23°C±2°C; 20~90 HR
Optional Features
Advanced Data Analysis, Drive Simulation,
Rapid Switch between Charge and Discharge,
SOH Evaluation
Accessory
BMS & GDA Data Collector, Auxiliary Voltage,
Auxiliary Temperature, Customized Fixture,
Auto-Calibrator, Chamber

*Accept customized request

Model NameVoltageCurrentModel NameVoltageCurrent
MCL2-23050A2V+30/-50AMCL2-200505A20V5A
MCL2-50303A5V3AMCL2-201010A20V10A
MCL2-50505A5V5AMCL2-202020A20V20A
MCL2-51010A5V10AMCL2-203030A20V30A
MCL2-52020A5V20AMCL2-204040A20V50A
MCL2-53030A5V30AMCL2-206060A20V60A
MCL2-55050A5V50AMCL2-208080A20V80A
MCL2-56060A5V60AMCL2-601010A60V10A
MCL2-5100100A5V100AMCL2-601515A60V15A
MCL2-5200200A5V200AMCL2-602020A60V20A
MCL2-5300300A5V300AMCL2-602525A60V25A
MCL2-5400400A5V400AMCL2-603030A60V30A
MCL2-5500500A5V500AMCL2-606060A60V60A
MCL2-5600600A5V600AMCL2-608080A60V80A
MCL2-5800800A5V800AMCL2-60100100A60V100A
MCL2-510001000A5V1000AMCL2-10030100A100V+30/-100A

Advanced Data Analysis

With advanced data analysis feature, a variety of test data presentations could be adjusted according to the needs of researchers, such as text and graphical reports, self-defined X and Y-axis parameters on graphs and graphs zoom-in / zoom-out. It also helps researchers to easily analyze the data from cycle test. Data from each cycle can be superimposed and drew on a single chart to produce a lifecycle test report. Evaluating test results and finding variation are easy! Moreover, test data can be exported in csv format and manipulated in the third-party software that researchers are familiar with, improving the data usability.

Drive Simulation
Drive simulation feature allows researchers to better understand battery performance in real-world driving condition. In order to achieve the goal, charge/ discharge rapid switch technology is developed, and the less than 5ms switch time makes simulating battery charge/ discharge pattern in real-road conditions become possible. Major international EV testing standards such as Federal Urban Driving Schedule (FUDS) and Dynamic Stress Test (DST) from U.S. Advanced Battery Consortium (USABC) are built-in for drive simulation feature. In addition, users are capable of importing the battery charge/ discharge patterns from a field test, or even defining their own testing patterns.

SOH (State of Health) Evaluation

SOH evaluation feature helps researchers assess the SOH of used batteries in a more comprehensive way. Instead of solely capacity, 8 different parameters for battery cell/ 6 different parameters for battery pack are considered and measured while running SOH evaluation test, which provides a more precise result for researchers.

BMS/ Gas Gauge Data Collector GDA 300 Series

GDA 300 records the static/ dynamic parameters of the BMS in energy/ power batteries. It supports SMBus, I2C, HDQ, Modbus, CANbus and other communication protocols that are commonly used in energy and power batteries, and it is scalable. With GDA 300, users are allowed to define customized parameters as step cutoff condition while running battery test. Additional parameters can also be defined by researchers to collect and analyze advanced data.

ModelGDA 300 Series
Applicable Communication InterfaceSMBus, I2C, HDQ, CANBus, ModBus
Max. Channels128
Dimension (mm)117W*61D*24H
Weight (g)250

Auxiliary Voltage/ Auxiliary Temperature

Auxiliary voltage and auxiliary temperature are for collecting the voltage and temperature data of a single cell in the battery pack. Collected data can be used as step cutoff conditions while running the battery test, improving the flexibility of the production line and laboratory.

ET-100B
ES-100B Auxiliary Voltage
Channels24
Measurement Range±64V, ±32V, ±8V
Measurement Resolution16 bit
Measurement Accuracy0.02% F.S.
Data Recording Time100ms (24ch)
Auxiliary TemperatureET-100BET-100C
Channels246-16
Measurement Range-50~125°C*-265~1260°C*
Measurement Resolution0.1 °C0.001°C
Measurement Accuracy±1°C (-40~90°C)±0.1°C
Data Recording Time24ch/100ms4ch/s
Supported typeThermistorThermocouple, RTD, Thermister, Diode

*Depend on chosen thermal sensors

Universal/ Customized Fixture

According to customer requests, CTE provides a variety of universal fixtures and customized fixtures.The universal fixture is specially designed for cylindrical and prismatic batteries. It is suitable for a wide range of battery specifications, and can be adjusted by customers to work with the batteries to be tested. The non-base plate design allows the battery to be lifted, reducing the thermal impact on battery test. Moreover, the removable battery compartment also makes changing battery convenient and flexible. For customized fixtures, please contact Chen Tech Electric.

Universal Fixture ApplicationCylindrical and Prismatic Batteries
Suitable Battery Size (mm)18~100W*52D*55H
Number of Battery Holders4~24
Loadable CurrentUnder 40A
Materials
Outer Frames
Battery Box
 
Stainless Steel
Bakelite
Size (mm)
Main Body
Battery Box
 
340W*423D*586H
319W*85D*239H

Auto Calibrator ACP2 Series

ACP is especially designed to improve the efficiency and precision of calibration for CTE test equipment. It is applicable for CTE equipment with maximum voltage under 20V and maximum current lower than 100A. Its flexible and scalable design can be expanded to include up to 8 meters, thus ACP is capable of calibrating 8 testing channels simultaneously, which greatly reduces labor cost and time. Also, removable shunts and meters are built-in, making it easy to calibrate and maintain.

ModelACP2 L SeriesACP2 N SeriesACP2 M SeriesACP2 B Series
AC PowerAC 110/ 220VAC 110/ 220VAC 110/ 220VAC 110/ 220V
Applicable SpecUnder 20V/ 1AUnder 20V/ 3~20AUnder 20V/ 20~50AUnder 20V/ 50~100A

Chamber

We collaborate with several 3-rd party chamber manufacturers such as Espec, Terchy, Giant Force, and TATO, and integrate their products into our system. Thus, users are capable of controlling chamber directly with iBest software.

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Mobile

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Laptop

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ESS

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Wearable Device

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Tablet

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E-Bike

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E-Scooter

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E-Vehicle

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