From Rack-Level Backup to High-Voltage Systems — Validate Uninterrupted Power with Confidence

Reproducible | Quantifiable | Traceable BBU Validation

Why CHEN TECH ELECTRIC?

AI, cloud computing, and HPC are pushing rack power density to new levels, accelerating the shift from conventional UPS systems to rack-level Battery Backup Units (BBUs). Today, BBU validation goes far beyond confirming discharge capability. Engineers must verify backup runtime, response time after a DC bus voltage drop, stability under high-voltage and high-power conditions, and long-term State of Health (SOH). CHEN TECH ELECTRIC brings these requirements together in a dual-platform architecture: BT-2000 for low-voltage applications and PBT-2000 for high-voltage systems. Both are managed through the unified iBest software platform and can be integrated with temperature chambers, BMS communications, and ES/ET measurement modules to create a reproducible, traceable, end-to-end validation environment.

Solution Overview

One platform strategy for BBU testing from 48V to high-voltage systems. BT-2000 is optimized for 48V Core Pack applications, while PBT-2000 supports 600V, 800V, and 1000V high-voltage architectures with regenerative efficiency of up to 95%. Together, they help R&D, quality, and production teams validate backup runtime, transient switching, cycle life, SOH, and BMS interaction.

Key Validation Challenges

Dual-Platform Validation Architecture

Choose the right test platform for each voltage level — from cell-level development to complete HV Pack validation:

Core Test Capabilities

Low Voltage | BT-2000 + iBest (~48V Core Pack / OCP)

• Recommended configurations: 60V/60A and 60V/100A; higher-current options include 60V/300A and 100V models. For cell-level development, 5V high-current systems are available.
• Validate capacity and backup runtime, charge/discharge performance, cycle durability, and DC bus / power-loss scenarios.
• Run pulse and dynamic-power profiles (Pulse / HPPC), application waveforms, and DCIR / ACIR measurements.
• High-precision measurement at ±0.02% F.S., charge/discharge transition in <5 ms, four current ranges, and modular multi-channel expansion.

High Voltage | PBT-2000 + iBest (800V Recommended)

• Supports 600V / 800V / 1000V systems, 100–500 kW power levels, and 200 / 600 / 1000A current configurations.
• Designed for high-power charge/discharge, cycle durability, Pulse / HPPC, FUDS / DST, and user-defined waveform testing.
• Fast transition in <2 ms, regenerative efficiency up to 95%, PF >0.99, plus dual operating modes for battery testing and battery simulation.

Advanced Integration Options

• Temperature Chamber — Validate backup performance and protection behavior across different temperature conditions.
• BMS Data Collector — Verify protection logic, dynamic charging strategies, and stage-transition conditions via CAN / Modbus / SMBus and other interfaces.
• ES-100B — Monitor individual cell voltages and voltage consistency.
• ET-100B/C — Monitor temperatures and hotspots at multiple measurement points.
• High-Voltage Fixtures & Interlocks — Add isolation and interlock protection for safer high-voltage testing.

Recommended Test Packages

One Software Platform: iBest

iBest provides a unified environment for creating, executing, monitoring, and analyzing BBU test procedures — reducing training effort and making test workflows easier to reuse across projects.

• Process Setup — Variable-based cutoff conditions, C-rate settings, process preview, and configurable protection limits.
• Test Modes — HPPC / DST / FUDS / Waveform / Pulse / DCIR / CP.
• Real-Time Monitoring — Live curves, scheduled pause, resume testing, and dual-layer protection.
• Data & Analysis — Reports, CSV / Excel export, dQ/dV, and SOC analysis (optional).
• System Integration — Temperature chambers, CANbus / BMS, external measurement equipment, and MES integration (optional).

Integrated Safety by Design

Safety is built around a layered workflow: Detection → Protective Action → Event Traceability. For high-voltage test environments, additional isolation and interlock measures can be incorporated to help protect operators, the DUT, and the test facility.

A typical system connects iBest on a PC with BT-2000 or PBT-2000 charge/discharge equipment, while integrating a temperature chamber, BMS communications, ES-100B voltage acquisition, and ET-100B/C temperature acquisition. The result is a single test environment for performance, communications, and environmental validation.

Need Help Selecting the Right Configuration?

Share your DUT voltage architecture, transient current or power requirements, target test items, and channel count. CHEN TECH ELECTRIC can help you select the right system, plan test procedures, and evaluate fixtures.

BT-2000 and PBT-2000 solutions are now available. Explore product details and specifications on the CHEN TECH ELECTRIC website.

BT-2000 Series: https://www.chentech.com.tw/eindex/project/bt-2000-series/

PBT-2000 Series: https://www.chentech.com.tw/eindex/project/pbt-2000-series/

CHEN TECH ELECTRIC MFG. CO., LTD.

Tel: +886-2-2278-3825

Email: sales@chentech.com.tw

Website: https://www.chentech.com.tw/

Address: 1F., No. 27, Ln. 61, Sec. 1, Guangfu Rd., Sanchong Dist., New Taipei City, Taiwan